Industrial biomethane plant with anaerobic digesters, pipework and gas upgrading equipment

Biomethane engineering & construction

Biomethane plants.
Built to perform.

BIO.GAS designs and builds integrated plants that convert manure, agricultural residues, food waste and organic wastewater into pipeline-quality renewable gas.

01Engineering
02Procurement
03Construction
04Commissioning

Integrated plant delivery

A biomethane plant is more than a digester and an upgrading skid. It is one operating facility with connected biological, mechanical, electrical and gas-quality systems.

We define those interfaces early and carry them through engineering, procurement, construction and commissioning. The result is a buildable scope designed around the actual feedstock and required gas product.

How we work

EPC delivery

From project basis to operating plant.

Each phase closes specific technical and construction risks before the next major commitment is made.

01

Define

Feedstock study, process basis, capacity, mass balance, product specification, plot plan and utility requirements.

02

Engineer & procure

Process, civil, mechanical, electrical and automation engineering with coordinated equipment procurement.

03

Construct

Site mobilisation, civil works, tank and equipment installation, piping, cabling and construction quality control.

04

Commission

Cold and hot commissioning, biological start-up, performance verification, training and structured handover.

Representative project applications

See the plant behind the process.

From agricultural feedstock to industrial organic residues, each facility is configured around its site, material flow and required gas product.

Images show representative project configurations. Final plant layout and equipment are engineered for each site.

Biomethane solutions

Plants designed around the feedstock.

Reception, pre-treatment, digestion and digestate systems change with the material entering the plant. The design must begin there.

A

Manure & agricultural residues

Robust handling and co-digestion systems for livestock manure, crop residues and agricultural processing by-products.

B

Food & industrial organics

Reception, depackaging and high-strength wastewater treatment for food, beverage and industrial organic streams.

C

Municipal organics & sludge

Contamination control and dependable digestion for source-separated biowaste, wastewater sludge and mixed organic inputs.

Plant systems

One process chain. Clearly defined interfaces.

We integrate the core process islands and balance-of-plant systems required to deliver stable biology, compliant gas and maintainable operations.

Explore technology

01

Feedstock reception & pre-treatment

Storage, contaminant removal, size reduction, mixing and controlled feeding.

02

Anaerobic digestion

Digesters, mixing, heating, biological controls and gas collection.

03

Gas cleaning & upgrading

Moisture and hydrogen sulphide removal, carbon dioxide separation and methane quality control.

04

Product gas & digestate

Compression, metering, grid interface and responsible solids and liquid handling.

Construction discipline

Control the details that protect start-up.

Good commissioning begins with coordinated drawings, defined interfaces and verifiable construction quality.

01Design control

Single design basis, interface register and coordinated engineering deliverables.

02Quality control

Inspection points, material traceability and documented installation checks.

03HSE planning

Construction sequencing, work controls and safe access considered before mobilisation.

04Handover readiness

Testing, punch management, training and operating documentation built into delivery.

Planning a new biomethane plant or upgrading an existing facility?