Integrated process systems

Technology & Equipment

Integrated feedstock handling, anaerobic digestion, biogas cleaning, biomethane upgrading, automation and balance-of-plant equipment.

Technology & equipment

Specify each system for the complete process.

Equipment selection follows the feedstock, operating philosophy, required availability and final gas specification. Interfaces remain part of the same engineering basis.

01

Reception & storage

Truck unloading, hoppers, pits, tanks, conveyors, contaminant separation and buffer storage.

02

Pre-treatment & feeding

Depackaging, shredding, pulping, pasteurisation, mixing, pumping and controlled solid feeding.

03

Anaerobic digestion

Reactor configuration, mixing, heating, insulation, biological instrumentation and gas collection.

04

Gas cleaning & upgrading

Cooling, dewatering, desulphurisation, activated carbon, carbon dioxide removal and quality analysis.

05

Product gas & digestate

Compression, metering, grid interface, flare, solids separation, storage and treatment systems.

Representative integrated biomethane plant showing digestion, gas upgrading and utility systems
Integrated process chainTechnology packages connected by one plant design basis.

Representative project imagery; the selected process and equipment depend on feedstock and product requirements.

Digestion platform

Match reactor design to feedstock behaviour.

Dry matter, degradability, contaminants, rheology, loading rate and required retention time determine the suitable biological configuration.

Wet digestion

Continuously stirred systems

Suited to pumpable substrates and mixed feedstocks, with engineered mixing, heating and feeding for stable biological loading.

High-solids feed

Dry & plug-flow pathways

Configurations for fibrous or higher-solids materials where conventional pumping and mixing would be inefficient.

Wastewater

High-rate anaerobic treatment

Compact reactor concepts for soluble organic loads in industrial effluent, integrated with downstream polishing when required.

Process control

Stable biological operation

Loading, temperature, alkalinity, volatile fatty acids, mixing and gas production monitored as connected indicators of process health.

Biomethane upgrading

Deliver the required methane quality.

The separation route is selected against inlet gas, plant capacity, product pressure, methane recovery, utilities and operating model.

A

Membrane separation

Modular gas separation with staged membrane design, pretreatment and recycle configured to the project basis.

B

Pressure swing adsorption

Adsorbent-based carbon dioxide removal with defined feed-gas conditioning and off-gas management.

C

Water or chemical scrubbing

Absorption-based upgrading evaluated against water, heat, chemical use, product quality and site conditions.

D

Quality & export

Online analysis, odorisation where required, metering, compression and product-gas interface protection.

Automation & operability

A maintainable plant gives operators clear information, safe isolation and practical access to equipment.

Control philosophy, alarm management, remote monitoring, spare-parts strategy and service access are developed with the mechanical process—not added after it.

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Need a complete process line or a defined equipment package?